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VW CADDY 2016 – Auxiliary air heater (PTC) . Wiring diagrams, Pin Connector, Location

Wiring Diagram VW CADDY 2016 - Low heat output relay - High heat output relay - Engine control unit - Auxiliary air heater element



Wiring Diagram  VW CADDY 2016 - Low heat output relay - High heat output relay - Engine control unit - Auxiliary air heater element https://portal-diagnostov.com/license.html
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E16 Heater/heat output switch
J359 Low heat output relay
J360 High heat output relay
J623 Engine control unit, central in plenum chamber
SA6 Fuse 6 in fuse holder A
SA7 Fuse 7 in fuse holder A
SB15 Fuse 15 on fuse holder B
SB21 Fuse 21 on fuse holder B
T3at 3-pin connector, black
T20c 20-pin connector, black
T40 40-pin connector, black
T94 94-pin connector, black
Z35 Auxiliary air heater element
  D183 Connection 4 (87a) in engine compartment wiring harness
  E30 Connection (87a), in engine wiring harness
  L81 Connection in supplementary heater wiring harness
*see applicable current flow diagram for engine
*2Only models with diesel engine
*3Only models with Euro 6 emission standard
*4Only models with no air conditioning system


VW CADDY 2016 Overview of relay carriers

Overview of relay carriers
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1 -  Relay carrier under E-box
q   Components: J47, J179
q   Fitting location, from June 2015:
2 - 
3 -  Relay carrier in footwell (special vehicles)
q   Components: J180, J601
q   Fitting location, from June 2015:
4 -  Relay carrier under dash panel
q   Components: J13, J17, J39, J49, J59, J359, J360, J413, J485, J630, J643, J682, J906, J907, J941, J963
q   Fitting location, left-hand drive, from June 2015:
q   Fitting location, right-hand drive, from June 2015:

Relay carrier under E-box
Fitting location, from June 2015:
On left in engine compartment.
   
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1 -  Heated windscreen relay -J47-
2 -  Automatic glow period control unit -J179-

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VW CADDY 2016 Relay​​ carrier​​ on​​ E-box​​

Relay​​ carrier​​ on​​ E-box​​
Fitting location, from June 2015:
On left in engine compartment, on E-box.
   
VW CADDY 2016 Relay​​ carrier​​ on​​ E-box​​ https://portal-diagnostov.com/license.html
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R1 -  Engine component current supply relay -J757- (100)
R2 -  Additional coolant pump relay -J496- (100)
 -  Push-in bridge -TV23-

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VW CADDY 2016 Relay carrier in footwell (special vehicles)

Relay carrier in footwell (special vehicles)
Fitting location, from June 2015:
In front left in footwell
   
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1 -  Switch-over relay 1 for roof ventilator -J180- (645)
 -  Taxi alarm remote control, control unit -J601-

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VW CADDY 2016 Relay carrier under dash panel

Relay carrier under dash panel
Fitting location, left-hand drive, from June 2015:
under dash panel on left.
  Note:
t  Figure shows left-hand drive model.
t  Figure for right-hand drive models .
   
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A -  Top relay carrier:
1a -  Relay socket (blue)
Horn relay -J413- (646)
1b -  Relay socket (blue)
Headlight washer system relay -J39- (646)
2 -  Relay socket (blue)
Fuel pump relay -J17- (646)
3a/3b -  Relay socket (brown)
Terminal 50 voltage supply relay -J682- (645)
4a/4b -  Relay socket (brown)
Heated rear window relay -J9- (645)
5 -  Relay socket (brown)
Fuel supply relay -J643- (646)
6a/6b -  Relay socket (green)
Starter relay 2 -J907- (507)
7a/7b -  Relay socket (white)
Terminal 15 voltage supply relay -J329- (645)
8 -  Relay socket (green)
Electric fuel pump 2 relay -J49- (646)
Relay for reducing agent metering system -J963- (646)
9a/9b -  Relay socket (black)
X-contact relief relay -J59- (644) , vehicles with no Climatronic
X-contact relief relay -J59- (645) , vehicles with Climatronic
B -  Bottom relay carrier:
1a/1b -  Relay socket (white)
Auxiliary heater operation relay -J485- (645)
2a/2b -  Relay socket (white)
High heat output relay -J360- (644)
3a/3b -  Relay socket (red)
Low heat output relay -J359- (645)
4 -  Relay socket (blue)
Fresh air blower relay -J13- (646)
5a/5b -  Relay socket (black)
Flashing lights relay -J630- (645)
5b -  Relay socket (green)
Trailer voltage supply relay -J941- (646)

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VW CADDY 2016 Relay carrier under dash panel

Relay carrier under dash panel
Fitting location, right-hand drive, from June 2015:
On right under dash panel.
  Note:
t  Figure​shows​right-hand drive model.
t  Figure for left-hand drive models
   
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A -  Top relay carrier:
1a -  Relay socket (blue)
Horn relay -J413- (646)
1b -  Relay socket (blue)
Headlight washer system relay -J39- (646)
2 -  Relay socket (blue)
Fuel pump relay -J17- (646)
3a/3b -  Relay socket (brown)
Terminal 50 voltage supply relay -J682- (645)
4a/4b -  Relay socket (brown)
Heated rear window relay -J9- (645)
5 -  Relay socket (brown)
Fuel supply relay -J643- (646)
6a/6b -  Relay socket (green)
Starter relay 2 -J907- (507)
7a/7b -  Relay socket (white)
Terminal 15 voltage supply relay -J329- (645)
8 -  Relay socket (green)
Electric fuel pump 2 relay -J49- (646)
Relay for reducing agent metering system -J963- (646)
9a/9b -  Relay socket (black)
X-contact relief relay -J59- (644) , vehicles with no Climatronic
X-contact relief relay -J59- (645) , vehicles with Climatronic
B -  Bottom relay carrier:
1a -  -
1b -  -
2a/2b -  Relay socket (white)
High heat output relay -J360- (644)
3a/3b -  Relay socket (red)
Low heat output relay -J359- (645)
4 -  Relay socket (blue)
Trailer voltage supply relay -J941- (646)
5a -  -
5b -  -

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VW CADDY 2016 Overview of fuses

Overview of fuses
VW CADDY 2016 Overview of fuses https://portal-diagnostov.com/license.html
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1 -  Fuses (SA) on fuse holder A
q   Fuse assignment, from June 2015
2 -  Fuses (SB) on fuse holder B
q   Fuse assignment, from June 2015
3 -  Fuses (SC) on fuse holder C
q   Fitting location right-hand drive
q   Fuse assignment, from June 2015

Fuses (SA) on fuse holder A
Fitting location, fuse holder A -SA-
On left in engine compartment, on front E-box.
   
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1 -  Fuse holder A -SA-
Fuse colours for MIDI strip fuse:
t  200 A - purple
t  150 A - grey
t  125 A - pink
t  100 A - blue
t  80 A - white / transparent
t  70 A - brown
t  60 A - yellow
t  50 A - red
t  40 A - green
t  30 A - orange

Multifuse strip fuse
→ Rep. Gr. 97
  Note:
The fuse strip (multifuse) must be replaced as a complete unit.
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Fuses (SB) on fuse holder B
Fitting location of fuse holder B -SB-
On left in engine compartment, on E-box.
   
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1 -  Fuse holder B -SB-
Fuse colours for ATO flat fuse:
t  40 A - orange
t  35 A - green-blue
t  30 A - light green
t  25 A - transparent
t  20 A - yellow
t  15 A - light blue
t  10 A - red
t  7.5 A - brown
t  5 A - light brown
t  1 A - black
Fuse colours for Maxi ATO flat fuse:
t  60 A - blue
t  50 A - red
t  40 A - orange
t  30 A - light green
t  20 A - yellow

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Fuses (SC) on fuse holder C
Fitting location, fuse holder C -SC- , left-hand drive
under dash panel on left.
   
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1 -  Fuse holder C -SC-
Fuse colours for ATO flat fuse:
t  40 A - orange
t  35 A - green-blue
t  30 A - light green
t  25 A - transparent
t  20 A - yellow
t  15 A - light blue
t  10 A - red
t  7.5 A - brown
t  5 A - light brown
t  1 A - black

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Fitting location, fuse holder C -SC- , right-hand drive
On right under dash panel.
   
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1 -  Fuse holder C -SC-
Fuse colours for ATO flat fuse:
t  40 A - orange
t  35 A - green-blue
t  30 A - light green
t  25 A - transparent
t  20 A - yellow
t  15 A - light blue
t  10 A - red
t  7.5 A - brown
t  5 A - light brown
t  1 A - black

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VW CADDY 2016 Overview of earth points in front part of vehicle

Overview of earth points in front part of vehicle
VW CADDY 2016 Overview of earth points in front part of vehicle https://portal-diagnostov.com/license.html
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   1 Earth strap, battery - body
q   Specified torque: 20 Nm
   13 Earth point, on right in engine compartment
q   Specified torque: 9 Nm
   15 Earth point on cylinder head
q   Specified torque: 9 Nm
   607 Earth point on left in plenum chamber
q   Specified torque: 9 Nm
   609 Earth point on right in plenum chamber
q   Specified torque: 9 Nm
   624 Earth point, starter battery
q   Specified torque: 9 Nm
   642 Earth point for electronically controlled fan
q   Specified torque: 9 Nm
   652 Earth point, engine and gearbox earth
q   Specified torque: 20 Nm
   655 Earth point on left headlight
q   Specified torque: 9 Nm
   656 Earth point on right headlight
q   Specified torque: 9 Nm

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VW CADDY 2016 Overview of earth points in interior of vehicle

Overview of earth points in interior of vehicle
VW CADDY 2016 Overview of earth points in interior of vehicle https://portal-diagnostov.com/license.html
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   71 Earth point, front roof cross member
q   Specified torque: 2 Nm
   602 Earth point in front left footwell
q   Specified torque: 9 Nm
   605 605 Earth point on top end of steering column
q   Specified torque: 9 Nm

   
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   45 Earth point behind centre dash panel
q   Specified torque: 9 Nm
   47 Earth point in front right footwell
q   Specified torque: 9 Nm

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VW CADDY 2016 Overview of earth points in rear part of vehicle

Overview of earth points in rear part of vehicle
VW CADDY 2016 Overview of earth points in rear part of vehicle https://portal-diagnostov.com/license.html
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   662 Earth point in rear left side panel
q   Specified torque: 9 Nm

   
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   663 Earth point, rear right side panel
q   Specified torque: 9 Nm

   
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   705 Earth point on fuel tank
q   Specified torque: 9 Nm

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