STARTING/CHARGING – Dodge Cab & Chassis R3500 2002 – SYSTEM WIRING DIAGRAMS

STARTING/CHARGING

5.9L

5.9L 24-Valve Diesel, Charging Wiring Diagram for Dodge Cab & Chassis R3500 2002

List of elements for 5.9L 24-Valve Diesel, Charging Wiring Diagram for Dodge Cab & Chassis R3500 2002:

• A14
• Auxiliary battery
• Battery
• Battery temperature sensor (below battery tray)
• Engine control system
• Fuse 20a
• Fused b+
• G113 (primary battery engine ground)
• G115 (primary battery body ground)
• G117 (auxiliary battery engine ground)
• G118 (primary frame ground)
• G120 (auxiliary battery body ground)
• Gen field
• Gen fuse 140a
• Gen source
• Generator
• Hot at all times
• Joint connector 1 (in pdc)
• Leak detection pump (on right front inner fender)
• Power distribution center (on left fender, near battery)
• Power distribution system
• Powertrain control module (in eng compt, on right side of firewall)
• Red
• S116 (transmssion harness, near breakout to pdc)
• S161 (transmssion harness, near breakout to pdc)
• S180 (headlamp & dash harness, near to fuel injectors
• Sensor ground
• Sensor signal
• T125
• Transmission control relay

5.9L 24-Valve Diesel, Starting Wiring Diagram for Dodge Cab & Chassis R3500 2002

List of elements for 5.9L 24-Valve Diesel, Starting Wiring Diagram for Dodge Cab & Chassis R3500 2002:

• A/t
• Acc
• Auxiliary battery
• Battery
• Bypass jumper (top of clutch pedal)
• Clutch pedal position switch (on cutch master cylinder pushrod)
• Engine control system
• Engine starter motor
• Engine starter motor relay (in pdc)
• Fuse 30a
• Fuse 50a
• G113 (primary battery engine ground)
• G115 (primary battery body ground)
• G117 (auxiliary battery engine ground)
• G118 (primary frame ground)
• G120 (auxiliary battery body ground)
• Hd in
• Ignition switch
• Lock
• M/t
• Off
• Park/ neutral position switch (left side of trans)
• Park/ neutral switch sense
• Pl in
• Power distri- bution center (on left inner fender panel near battery)
• Power- train control module (in engine compt, on right side of firewall)
• Red
• Run
• S127 (transmission harness, near breakout to a/c low pressure switch)
• S128
• Start
• T41

5.9L, Charging Wiring Diagram for Dodge Cab & Chassis R3500 2002

List of elements for 5.9L, Charging Wiring Diagram for Dodge Cab & Chassis R3500 2002:

• A14
• Battery
• Battery temperature sensor (below battery tray)
• Except 8.0l m/t
• Fuse 20a
• Fused b+
• G114 (battery engine ground)
• G115
• G116 (battery frame ground)
• Gen field
• Gen fuse 140a
• Gen source
• Generator
• Hot at all times
• Joint connector 1 (in pdc)
• Joint connector 2 (in pdc)
• K20
• Leak detection pump (on right front inner fender)
• Power distribution center (on left fender, near battery)
• Power distribution system
• Powertrain control module (in eng compt, on right side of firewall)
• Red
• S116 (engine harness, near breakout to fuel injectors)
• S180 (headlamp & dash harness, near intake heater relay)
• Sensor ground
• Sensor signal
• T125
• Transmission control relay

5.9L, Starting Wiring Diagram for Dodge Cab & Chassis R3500 2002

List of elements for 5.9L, Starting Wiring Diagram for Dodge Cab & Chassis R3500 2002:

• (except 8.0l) (8.0l)
• A/t
• Acc
• Battery
• Bypass jumper (top of clutch pedal)
• Clutch pedal position switch (on cutch master cylinder pushrod)
• Engine starter motor
• Engine starter motor relay (in pdc)
• Fuse 30a
• Fuse 50a
• G105 (front of engine)
• G114 (battery engine ground)
• G115
• G116 (battery frame ground)
• Hd in
• Ignition switch
• Lock
• M/t
• Off
• Park/ neutral position switch (left side of trans)
• Park/ neutral switch sense
• Pl in
• Power distribution center (on left fender, near battery)
• Power- train control module (in engine compt, on right side of firewall)
• Red
• Run
• S122
• S127 (6 cyl & 8 cyl: engine harness, top of transmission, 10 cyl: trans harn. near breakout to transmission)
• Start
• T41

8.0L

8.0L, Charging Wiring Diagram for Dodge Cab & Chassis R3500 2002

List of elements for 8.0L, Charging Wiring Diagram for Dodge Cab & Chassis R3500 2002:

• A14
• Battery
• Battery temperature sensor (below battery tray)
• Except 8.0l m/t
• Fuse 20a
• Fused b+
• G114 (battery engine ground)
• G115
• G116 (battery frame ground)
• Gen field
• Gen fuse 140a
• Gen source
• Generator
• Hot at all times
• Joint connector 1 (in pdc)
• Joint connector 2 (in pdc)
• K20
• Leak detection pump (on right front inner fender)
• Power distribution center (on left fender, near battery)
• Power distribution system
• Powertrain control module (in eng compt, on right side of firewall)
• Red
• S116 (engine harness, near breakout to fuel injectors)
• S180 (headlamp & dash harness, near intake heater relay)
• Sensor ground
• Sensor signal
• T125
• Transmission control relay

8.0L, Starting Wiring Diagram for Dodge Cab & Chassis R3500 2002

List of elements for 8.0L, Starting Wiring Diagram for Dodge Cab & Chassis R3500 2002:

• (except 8.0l) (8.0l)
• A/t
• Acc
• Battery
• Bypass jumper (top of clutch pedal)
• Clutch pedal position switch (on cutch master cylinder pushrod)
• Engine starter motor
• Engine starter motor relay (in pdc)
• Fuse 30a
• Fuse 50a
• G105 (front of engine)
• G114 (battery engine ground)
• G115
• G116 (battery frame ground)
• Hd in
• Ignition switch
• Lock
• M/t
• Off
• Park/ neutral position switch (left side of trans)
• Park/ neutral switch sense
• Pl in
• Power distribution center (on left fender, near battery)
• Power- train control module (in engine compt, on right side of firewall)
• Red
• Run
• S122
• S127 (6 cyl & 8 cyl: engine harness, top of transmission, 10 cyl: trans harn. near breakout to transmission)
• Start
• T41